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AI Canary Rollback Mechanics

When the canary signals problems, the rollback needs to be fast and clean. The mechanics that make rollback reliable.

Canary deployment is only valuable if rollback works reliably and quickly. The rollback path needs to be tested, fast (< 1 minute), and complete (no lingering canary state). Three mechanics matter: feature-flag-driven traffic redirection, warm previous version, in-flight request handling.

TL;DR

Rollback in < 1 minute via feature flag flip. Previous version stays warm during canary window (24-48 hours typical). In-flight requests on canary complete; new requests route to previous. Verify rollback via metric drop in errors / eval scores. Document the rollback decision: what triggered, what was learnt, what would change.

Triggers

Automatic rollback triggers:

  • Error rate > 2× baseline for 2 minutes
  • p99 TTFT > 2× SLO for 5 minutes
  • Eval score on canary traffic drops > 5%
  • Manual: on-call engineer sees user feedback regression

Configure via Prometheus alert → Alertmanager → webhook to feature flag service. Or one-click rollback runbook for engineers.

Speed

Target: < 1 minute from rollback decision to traffic restored to previous version.

  • Feature flag flip: instantaneous; LiteLLM router picks up immediately
  • DNS-based traffic shift: 60s+ depending on TTL; not the fast path
  • Load balancer reconfiguration: 30-60s; viable as fallback
  • Service restart: too slow for AI rollback — previous version must already be running

Verification

Post-rollback verification:

  • Error rate returns to baseline within 2-3 minutes
  • p99 TTFT returns to baseline
  • Eval scores on representative prompts at baseline
  • User feedback dashboard shows recovery
  • Document the incident: what triggered, what was the actual cause, what would change for next attempt

Verdict

Rollback is the safety valve that makes canary deployment safe. Test it — quarterly drill at minimum. Sub-1-minute rollback via feature flag is the standard. Slower rollback paths (DNS, restart) are acceptable as fallback but shouldn't be the primary mechanism.

Bottom line

Sub-1-minute rollback via feature flag. See canary pattern.

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